WCM - World Class Manufacturing
How 5G and the Industrial Internet of Things (IIoT) will impact the way industries perform their processes.
The Future of Work with Digital Transformation!
Digital Twin
• The success of this case led Manusis4 to adapt to the healthcare sector processes and ended up being selected, in 2019, by the largest reference hospital in Brazil – Albert Einstein Hospitals;
• It was then selected for use in one of the largest production centers for the COVID-19 vaccine, Fiocruz Institute and is used by the largest network of cancer treatment clinics in Brazil, Oncoclinicas;
• Today, in the healthcare sector, there are more than 200 hospitals and clinics, using Manusis4 for the management of hospital equipment (clinical engineering), facilities, security equipment and access control, vehicle logistics management, waste management and management of works and new projects;
• There are more than 10,000 users, more than 3,000 mobile applications and more than 90,000 assets being taken care of by Manusis4 providing this sector with the total digitization of its processes, without using any more paper!
construction and agricultural machinery companies.
• Two years ago we implemented continuous monitoring of 20
critical machines controlling temperature, tank levels, vibration
and operating cycles.
• For these critical machines, 100% of the maintenance plans are
no longer based on time, but on operating cycles – an evolution
that is sought by several companies to increase the availability of their assets and reduce costs.
• Manusis4 even monitors the consumption of welding gas from a
robot to control the quality of the weld bead in the assembly
of tractor cabins
• This year, we are integrating our Machine Learning platform
Manusis Insights – for intelligent algorithm development with
our team of data scientists to this initiative
industry
• Highlight for a multinational automaker that just went through a merger becoming the 4th largest automaker in the world.
• The 4 plants in Latin America use Manusis4 in their day-to-day
management of their assets, 100% integrated with their SAP ERP, s
ince 2018, in Argentina and Brazil.
• There are more than 100.00 assets registered in the system, generating more than 20,000 maintenance orders and more than 1,000 checklists for autonomous maintenance;
• Manusis4 has more than 5 modules focused on the WCM philosophy, one of them, the Machine Ledger Digital, which reduced by more than 50% the time to perform this task, which was previously performed on paper;
• Aim to provide companies that already use Manusis4, any version, the digitization of their decision-making processes with a proactive and intelligent system;
• More than 10 companies and more than 30 machines and processes are already using Manusis Insights to monitor behavior patterns and trigger intelligent messages to users;
• It also allows the monitoring of the consumption of utilities such as: consumption of energy, water, steam, fuels, among others;
2 different restaurant brands since 2019 – Burger King and Popeyes.
• There are more than 1,000 restaurants using the system to manage machines, equipment and facilities lifetime cycle;
• More than 600 maintenance technicians using the mobile
solution to service restaurants.
• The implementation was carried out by a mixed Manusis|Client
team with 20 people and in just 6 months all stores were operational!
• We connected Manusis4 with customer BI that generate more
than 50 indicators in real time;
want to start their journey in asset management in a more
systematic and efficient way
• It was launched in February 2021, there are already more than
50 customers with more than 500 users using this version – a sales success;
• Agile implementation, from project kick-off to go-live, depending on the size of the client, from 20 to 30 days;
• And most importantly, when the company understands that it is
time to further improve its processes, to change to the Enterprise or Corporate version, we are talking about just 15 days;
ENTERPRISE, CORPORATE:
MAINTENANCE MANAGEMENT
ONLINE E OFFLINE ASSETS
Manusis4 is an asset management solution developed by internationally certified professionals with proven experience in the areas of operation, maintenance, and projects, in several industrial and facilities segments.
Manusis4 is a system that can expand its functionalities after its implementation, following the growth of our clients. Our clients can start with a simple plug-and-play solution like Manusis4 Lite and, as their business grows, upgrade the system functionalities and integrations to Enterprise or Corporate.
With a single solution, it is possible to manage assets, facilities, vehicles, and service technicians, also counting with IoT and Digital Twin technologies to perform the analysis of operation and maintenance parameters. It generates valuable information that helps taking data-driven decisions and avoiding disruptions in your supply chain.
It is a 100% web-based solution, hosted on AWS (Amazon Web Service). And with the Manusis Mobile application, the most complete on the market, with online and offline operation, you are fully prepared for the demands of the 4.0 Industry.
Our plugins are specialized modules based on the WCM methodology, will help you to achieve operational excellence.
And yet, with Manusis Insights, you can monitor critical assets in real time, triggering orders, actions, alerts, among other possibilities in a fully automated and intelligent way, through IoT sensors and connectivity!
We are unique, from reactive to predictive maintenance, no matter what stage of maturity your company is or if it is a small business or a large corporation with multiple facilities around the world. Manusis4 was developed by dedicated maintenance experts and designed from scratch to specifically attend this environment and will continue to evolve with our customers’ needs.
SEE THE RESULTS WE DELIVER TO THE MOST PRODUCTIVE COMPANIES IN THE WORLD
↓10%
extra hour
↑15%
productivity
↓25%
material costs
↑70%
maintainability
↑13%
availability
↓20%
maintenance cost
↑18%
uptime
↓62%
human dependency
↓15%
safety at work
↓28%
response time reduction
↓8%
environmental impact
↓90%
paper usage
OUR SOLUTIONS
If your company needs more efficiency and proactivity when taking care of operation, maintenance and projects of its assets, we have developed different versions of Manusis4 to help. Choose the version that best suits your needs.
Manusis4 LITE
Perfect solution for companies that wants to start a systems in depth driven approach to management of all assets maintenance and operation. The basic modules of Manusis4 and Manusis Mobile integrate to deliver a simple and complete solution and can be implemented in 4 to 8 weeks with a payback of less than 6 months!
Manusis4 ENTERPRISE
Complete solution that serves different types of segments and sectors. With this solution, you will be able to integrate specific plugins that will be allow to boost a comprehensive management of your assets’ life cycle. You’ll be able to rely on the alternative of integrating with ERPs, MES and directly with critical machines and equipment using the Manusis Insights plugin with Machine Learning, Analytics, IoT, Smart Notifications and Dashboards. This version has more than 400 configuration keys that allow you to adapt our solution to your business rules.
SPECIALIZED SERVICES AND CONSULTING IN IMPLEMENTATION.
Learn about the main advantages of Manusis4.
NO USER LIMITS
Give everyone in your organization access to Manusis4.
MULTI LANGUAGES
Besides English, also available in Portuguese (BR), Spanish and Italian.
MULTI UNITS
Possibility of registering all your business units, which can be managed by groups of users with specific access.
ONLINE AND OFFLINE APPLICATION
It works even without internet.
IOT-READY
Automate actions between machine and system with Manusis Connect.
EXCLUSIVE PLUGINS
It adapts to the specific rules of your business.
INTEGRATION WITH ERPS
API ready to connect with global ERPs providers.
MACHINE LEARNING AND AI
Fewer human intervention with an added layer of efficiency and automation in maintenance processes.
BASIC MODULES
STRUCTURE
Assets’ logical tree construction and registration, cost centers, employees, support resources, teams, shifts and initial parameterization.
MATERIALS
Creation of warehouses necessary for the management of spare materials, consumables, application materials, tools, PPE, uniforms and lubricants, and functionalities for material reservation, movements, inventories and transfers.
PLANNING
Preparation of preventive maintenance plans, inspection and asset lubrication routes with definition of period or counters and managing the status through annual, monthly and weekly visualization resources.
DOCUMENTS, FROM PROCEDURES TO COMPLIANCE
Construction of a logical tree of documents, uploading documents with due date alerts, sharing features, among other functionalities.
SETTINGS
Creation of access groups, access permissions, users and permissions by cost centers, features available to the master administrator.
DASHBOARDS BUILDER
Creation of dashboards necessary for the monitoring and management of assets, published and shared by administrator users.
DASHBOARDS
Visualization of dashboards made available by users as published and shared by the dashboard builder module. Availability of Infoclick, standard dashboard, to search for asset information and KPIs in a few clicks.
REPORTS
More than 15 specific reports for information analysis and action management.
EXPORTERS
Main tables available for export by period selection, required fields and filters.
REQUISIÇÕES
Generation of requests for parts or services necessary for asset management, in addition to the possibility of setting parameters for triggering automatic resupply requests. Allows the activation of approval workflow for application materials withdrawal, consumption, EPIs and uniforms, among other features.
PROGRAM
Main module for managing the day-to-day operation and assets maintenance. With dedicated interfaces for service requesters, maintainers, operators and MPPC (Maintenance Planning, Programming and Control) professionals. A highlighted feature is the Weekly Scheduling tool, which allows the user to perform the leveling of their team’s activities, distributing the OMs that need to be executed within the week, having as an output a maintainers’ work schedule.
• We transform your machines and equipment into intelligent and interconnected assets!
• With our IoT platform, you can monitor the health of your critical assets in real time.
• Visualize and map your assets throughout your production and logistics flow.
• Manusis4 is the only solution on the market that combines predictive maintenance, data intelligence, machine learning and IoT by integrating people, processes, systems, and things.
• With sensors for vibration, temperature, humidity, location, among others, our devices are used with different types of connectivity with prices ranging from $10/month to $40/month per asset, with batteries that can reach 8 years of life.
SPECIFIC PLUGINS AND MODULES TO EXPAND THE LIFE CYCLE MANAGEMENT OF YOUR ASSETS
Manusis4 offers specific modules, plugins, that can be hired according to your company’s needs.
AUTONOMOUS MAINTENANCE (WCM)
Better integration between maintenance and operation, promoting preventive actions with early detection of an asset’s failure state – CIL-R Inspections.
ACTION PLAN (WCM)
Set the PDCA cycle into practice within Manusis4, with the data input of pending issues to be carried out by areas other than maintenance.
FAILURE ANALYSIS (WCM)
Through investigative techniques, the system automatically suggests failure analyzes to be made in any specific equipment.
MACHINE LEDGER (WCM)
Machine Ledger is a plugin that allows the daily management of maintenance activities down to a single component to ensure maximum availability.
OEE – OLE – OPE (WCM)
Enables asset operation data logging in terms of production, process losses, product losses and time-related losses, and much more.
X/QM MATRIX (WCM)
Based on X and QM matrix management, runs preventive activities analysis from a 52-week calendar and CIL-R plans of your machinery and trigger actions to prevent occurrences that may impact in product quality.
LABEL MODULE
Visual management to manage issues in the facilities, identifying the owners and controlling actions and deadlines towards solutions.
SOP/SMP
Using images for visual aid, the use of a SOP/SMP prevents previous issues from occurring again. A standardized roadmap for carrying out an activity.
PROJECT MANAGEMENT
Allows users to create and manage projects, following the precepts of the PMI (Project Management Institute) in a collaborative, interactive and agile environment.
TIRE MANAGEMENT
Possibility to manage the life cycle and tire costs of your mobile assets, enabling significant costs reduction.
TRACKSIS
It allows the user to manage their assets in real time with focus on geopositioning and obtain critical information for asset maintenance management.
COSTS
Administrate your maintenance budget dynamically by comparing your forecasts with what is being spent.
CHECKLISTS
Create checklists, applying them to the execution of operation activities integrated with other modules within the system.
CHAT
Don’t let any physical distance between your planning and scheduling team or your field execution team get in the way of your business routine. Use Online Chat and stay in constant contact with your them.
CALIBRATION AND ADJUSTMENTS
Management of instruments, calibration standards and routines related to the issuance of standardized certificates.
SOFTWARE CONNECTED WITH THE FUTURE TO BRING TO YOUR MAINTENANCE MANAGEMENT VERSATILITY AND RESULT
MOBILITY
Take control of the operation and maintenance management of your company’s assets, at the palm of your hand, even without an available network.
Our application has the following differentials:
- Increase your productivity by more than 15%, by empowering your team of technicians with a complete, digital solution!
- Reduce the use of paper in the routine of your maintenance and facilities management by up to 90%, and make your contribution to a safer environment.
- Take control of the operation and maintenance management of your company’s assets, in the palm of your hand, even without a network available.
NOC –
NÚCLEO DE CONTROLE DE OPERAÇÕES
- Reduce overtime by 10%
- Increase the assertiveness of the execution of activities by 40% with assisted operation.
- Reduce response time by more than 20% finding the right technician for the right job.
- Create your own OCC – Operations and Control Center – for your assets and monitor the activities of your technicians and the operation of your machines and equipment in real time!
AIRPORT SECTOR
EDUCATIONAL SECTOR
SERVICE COMPANIES
HOSPITAL MEDICAL SECTOR
TRADE AGRICULTURE FOOD AND BEVERAGE
INDUSTRIAL SECTOR AND TECHNOLOGY
SETOR INDUSTRIAL E TECNOLOGIA
ENGINEERING SECTOR
LOGISTICS AND FLEETS
CONSTRUCTION
AIRPORT SECTOR
EDUCATIONAL SECTOR
SERVICE COMPANIES
HOSPITAL MEDICAL SECTOR
TRADE AGRICULTURE FOOD AND BEVERAGE
SETOR AUTOMOBILÍSTICO
SETOR INDUSTRIAL E TECNOLOGIA
SETOR DE ENGENHARIA
LOGÍSTICA E FROTAS
CONSTRUÇÃO CIVIL
WHO HAS TRIED MANUSIS MAINTENANCE MANAGEMENT SOLUTIONS
Manusis4 improved the workflow and showed points of improvement within the process, with gains in all areas of the company. With the use of the mobile application, we gain agility in receiving orders and dealing with the customer.
The great differential of Manusis4 is in service and support in the development of controls according to our need, with excellent flexibility in customization and a differentiated vision of the future.
ACADEMY AND E-BOOK’s
E-Book: WCM – World Class Manufacturing
Currently a customer making a purchase is not only interested in a product but also, [...]
What to expect regarding the future of industry work with IoT arrival?
Do you know smart factories? Understand the impact of IoT on manufacturing and the future [...]
How to invest in the efficiency indicators management to leverage the start of your business?
Check out our step-by-step guide on how to invest in indicators management in a simple [...]
MANUSIS IN NUMBERS
In more than 10 countries around the world:
FREE DEMO
Fill out the form and receive temporary login and password to access and know the main features of MANUSIS in its various versions for 30 days…